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Print the following:
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1x TopLeftNode.stl
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1x TopRightNode.stl
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3x TopCenterNode.stl
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20x RegularNode.stl
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I used carbon fiber PLA. Nail that first layer - it's what people will see.
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The Top nodes must be printed with supports everywhere. The Regular nodes do not need supports.
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Cut 40 segments of LED strips, 14 LED's long.
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Don't cut off too much of the pads on the ends! We need to solder to it!
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Cut 40 segments of aluminum extrusion, 25cm each. Deburr the ends so they don't cut into the strips!
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Cut 40 segments of diffuser plastic, 23cm each.
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The diffusers should be shorter than the aluminum, or they'll be difficult to snap onto the extrusion after the system is assembled.
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Use some heat-tolerant double-stick tape to mount a strip to the center of each aluminum segment.
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Don't put tape too close to the ends! It'll burn when we solder the strips!
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The tape may not be necessary if your strips are particularly wide. If the channel in the extrusion holds the strip securely on its own, no tape is needed.
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